250HL Brewery Solutions International: Case Study in Scalable Craft Beer Production

Tiantai Group is a professional manufacturer of beer and beverage equipment, provide complete solutions and services for brewing, distilling, kombucha, wine, cider, as well as other related beverage projects. Factory production base located in the Sino-European High-Tech Industrial Part, covering a total areas of 380 acres, with 95 acres dedicated to brewing equipment.
 
We specialize in high-quality brewing projects, offering end-to-end services from feasibility planning, engineering design, equipment manufacturing, project delivery, process development, to staff training. We provide turnkey solutions for brewing projects including raw material handling, mashing systems, fermentation systems, yeast propagation, automated control systems, CIP cleaning system, packaging systems, and utility support systems. Main equipment supplied including beer brewing, spirit distilling, grape wine, bio fermentation making us a versatile supplier in the brewing industry.
 
 
 
Investment Plan

Project Name Content Quantity Estimated Investment
Procedures Project Approval 1 item To be estimated by Party A
  Land Approval 1 item To be estimated by Party A
  Planning and Design Approval 1 item To be estimated by Party A
  Environmental Assessment 1 item To be estimated by Party A
  Safety Assessment 1 item To be estimated by Party A
  SC Certification 1 item To be estimated by Party A
Land Investment Land Cost 1 parcel To be estimated by Party A
  Land Preparation Cost 1 item To be estimated by Party A
  Tax Cost 1 item To be estimated by Party A
Building Investment Office Building 1 building To be estimated by Party A
  Living Quarters 1 building To be estimated by Party A
  Production Plant 1 unit To be estimated by Party A
  Warehouse 1 unit To be estimated by Party A
Infrastructure Investment Power Supply Facilities 1 set To be estimated by Party A
  Gas Supply Facilities 1 set To be estimated by Party A
  Water Supply Facilities 1 set To be estimated by Party A
  Environmental Protection Facilities 1 set To be estimated by Party A
  Transportation Facilities Several To be estimated by Party A
  Storage Facilities Several To be estimated by Party A
Production Equipment Investment Raw Material Processing Equipment 1 set See quotation
  Brewing Equipment 1 set See quotation
  Filling Equipment 1 set See quotation
Public Equipment Investment Public Water Equipment 1 set See quotation
  CIP Equipment 1 set See quotation
  Water Treatment Equipment 1 set See quotation
  Steam Supply Equipment 1 set See quotation
  Refrigeration Equipment 1 set See quotation
  Compressed Air Supply Equipment 1 set See quotation
  CO2 Supply Equipment 1 set See quotation
  CO2 Recovery Equipment 1 set See quotation
Raw Material Investment Malt Several See quotation
  Hops Several See quotation
  Yeast Several See quotation
  CIP Chemicals Several See quotation
  Additives Several See quotation
Personnel Investment Brewing Workshop Staff 5 people See quotation
  Packaging Workshop Staff 15 people See quotation
  Marketing Staff 10 people See quotation
  Management Staff 5 people See quotation
 
 
Market Plan
Channel Scenario Recommended Packaging Forms
Large Supermarkets Glass Bottles, Cans, Tinplate
Medium and Small Supermarkets Glass Bottles, Cans, Tinplate
High-end Bars KEG Barrels, Glass Bottles
High-end Restaurants KEG Barrels, Glass Bottles
Ordinary Restaurants KEG Barrels, Glass Bottles, Cans
Outdoor Restaurants Insulated Barrels
Specialty Pubs PET Barrels
Online Glass Bottles, Cans, Tinplate
OEM (Original Equipment Manufacturing) According to customer positioning
Packaging Plan
Packaging Type Draft (Tap) Glass Bottle Aluminum Can Tin Can Stainless Steel Keg Insulated Keg PET Keg
Specification / 330ml
500ml
330ml
500ml
1L
1L 20L (US Standard) 10L
5L
20L
1.5L
Color / Green
Brown
/ / / / Brown
Clear
Sealing Method / Crown Cap
Swivel Cap
Pull Tab Screw Cap Type A Tap Tap Type A Tap
Labeling Method / Three Labels
Two Labels
Single Label
/ / / / /
Outer Packaging / Cardboard Box
Shrink Wrap
Cardboard Box Cardboard Box / / /
Quantity per Outer Package / 12 bottles/box 12 cans/box 4 kegs/box / / /

 

Beer Product Plan

Product Wheat Beer Lager IPA Stout Pilsner Fruit Beer
Beer Type Ale Lager - - - -
Wort Concentration 12°P 11°P - - - -
Alcohol Content 4.1% ABV 3.7% ABV - - - -
Malt Pale Barley Malt
Wheat Malt
Pale Barley Malt Pale Barley Malt Pale Barley Malt
Chocolate Malt
- -
Fermentation Cycle 15 days 28 days 15 days 15 days - -
Filtration Method Centrifugal Filtration Diatomaceous Earth Filtration Centrifugal Filtration None - -
Sterilization Method - - None None - -
Packaging - - - - - -
 
Production Plan
  Total Capacity Phase I Capacity Plan Phase II Capacity Plan
Planning Annual Capacity 10000KL 6000KL 4000KL
Maximum Annual Capacity 11550KL    
Annual Brewing Days 330 Days 330 Days 330 Days
Daily Average Capacity ~30KL ~20KL ~10KL
Monthly Average Capacity ~850KL ~500KL ~350KL
 
Mashing Capacity Planning
  Total Capacity Phase I Phase II
Work Shifts 3 shits/24 hours 2 shifts/16 hours 3 shifts/24 hours
Mashing Batches 6 batches 4 batches 6 batches
Mashing Batch Capacity 5KL 5KL 5KL
Mashing Configuration 5 Vessels 5 Vessels 5 Vessels
Mashing Capacity 30 KL/Day 20 KL/Day 30 KL/Day
 
Fermentation Capacity Planning:
  Total Capacity Phase I Phase II
Average Fermentation Cycle 20 Days 20 Days 20 Days
Minimum Total Fermentation Volume >560 KL >330 KL  
Fermentation Tank Specifications 5KL*0 Tank
10KL*12 Tanks
20KL*12 Tanks
30KL*8 Tanks
5KL*0 Tank
10KL*12 Tanks
20KL*12 Tanks
30KL*8 Tanks
Actual Total Fermentation Volume 600 KL 360 KL 240 KL
 
Bright Beer Capacity Planning:
  Total Capacity Phase I Phase II
Filtration Method Diatomaceous Earth +Membrane Filtration Diatomaceous Earth +Membrane Filtration Diatomaceous Earth +Membrane Filtration
Filtration Time 4-6 Hours 4-6 Hours 4-6 Hours
Filtration Capacity 5 KL/Hour 5 KL/Hour 5 KL/Hour
Bright Beer Capacity 10 KL*2 Tanks
20 KL*2 Tanks
10 KL*2 Tanks
20 KL*2 Tanks
30 KL*1 Tank
 
Packaging Capacity Planning:
  Total Capacity Phase I Phase II
Annual Packaging Capacity 12000 KL    
Annual Packaging Days 330 Days    
Work Shifts 2 Shifts/16 Hours    
Daily Average Packaging Capacity ~40 KL    
330ml Glass Bottle Proportion ~20 KL    
330ml Can Proportion ~10 KL    
20L Stainless Steel Keg Proportion ~10 KL    
1L Tinplate 0    
 
 
Bottling Line Capacity Planning:
  Total Capacity Phase I Phase II
330ml Bottle Proportion ~20 kL/day    
Work Shifts 2 Shifts/16 Hour    
Daily Bottling Quantity ~60,000 Bottles/Hour    
Daily Bottling Time: 14 Hours    
Bottling Line Capacity ~5000 Bottles/ Hours    
 
Canning Line Capacity Planning
  Total Capacity Phase I Phase II
330ml Can Proportion ~10KL    
Work Shifts 2 Shifts/16 Hour    
Daily Canning Quantity ~30,000 Cans/Day    
Daily Canning Time 14 Hours    
Canning Line Capacity ~2500 Can/Hour    
 
Kegging Line Capacity Planning
  Total Capacity Phase I Phase II
20L US Standard Keg Proportion ~10KL    
Work Shifts 2 Shifts/16 Hour    
Daily Kegging Quantity 500 Kegs/Day    
Daily Kegging Time 14 Hours    
Kegging Line Capacity ~40 Kegs/Hour    
       

Site and Facility Planning:

Land Use Planning:
Project Suggest Areas
Production Land >5000M2
Warehouse Land >3500M2
Storage Yard >1000M2
Office Land >500M2
Road Land >1000M2
Parking Land >200M2
Green Land >1000M2
Utility Facilities Land >500M2
Total Land >12000M2
 
Workshop Planning
Project Suggest Areas
Raw Material Storage Workshop >300M2
Crushing Workshop >50M2
Mashing Workshop >300M2
Fermentation Workshop >1000M2
Filtration Workshop >200M2
Packaging Workshop >2000M2
Utility Engineering Workshop >600M2
Total Area >4500M2
 
Warehouse Planning
Project Suggest Areas
Packaging Material Warehouse >1500M2
Finished Product Warehouse >2000M2
Total Area >3500M2
 
Building Planning
Project Suggest Areas
Office Building >500M2
Living Building >300M2
Facility Building >200M2
Total Area >1000M2

Supporting Facilities Planning:

  Supply Method Equipment Requirements
Water Supply Station  City water supply  
Substation Factory substation Transformer
Steam Supply Station Industrial park steam supply or self-built boiler room Steam Boiler
Energy Supply Station Pipeline natural gas or LPG tanks  
Wastewater Treatment Station Industrial park wastewater treatment station or self-built wastewater treatment station Wastewater treatment equipment
Refrigeration Station Self-built refrigeration station Refrigeration equipment, etc.
Compressed Air Station Self-built compressed air room Air compressors, etc.
 
 
Client Project Case:
 





 
 
Name: Field & Forge Brewing Co
Location: Canada
Project Scale: 60BBL Brewing System
Solution: Integrated Brewery System
Core Equipment Package
Brewhouse: 60BBL, 4-Vessel, Steam-fired
Fermentation: 10×60BBL Uni-tanks
 
Project Delivery
Production
Production Cycle
Transportation
Installation
Installation Cycle
Commissioning
Training
Project Settlement
On-site Construction
 After-sales Service
Warranty
Maintenance
Servicing
Personnel Training
 
Why Choose Tiantai:
² Engineering Integrity: using food-grade materials, precise craftsmanship, and transparent technical specs.
² Process Honesty: showcasing how equipment manufacturing and process quality control as well as strict workflow management.
² Brand Narrative: real client feedback presentation, comments showing, solid established customer base spanning over 50+ countries.
² Pricing Transparent: honest price policy, our quotes are comprehensively calculated based on raw material costs, labor expenses, component positioning, and process control--ensuring honest transactions with no hidden fees.
 
 
 
To get more ideas or details, please feel free to contact us:
E: grainbrew@cnbrewery.com 
Sharon
Tiantai Group

Tags: Turnkey Solutions Commercial Beer Production Line Auto Brewing Project

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